QUALITY STANDARDS & INFRASTRUCTURE
Sahil Alloys & Machine Tools
Suraj – A Leading Manufacturer with Certified Excellence
Operating under the brand name Suraj, we are a leading manufacturer committed to quality, safety, and environmental responsibility.
Certifications
- ISO 9001:2015 – Quality Management System
- ISO 14001 – Environmental Management System
- OHSAS 18001 – Occupational Health and Safety Management System
- CE Certification – Compliance with European Union standards
Safety-First Program
Our Safety-First Program prioritizes the well-being of employees and stakeholders, ensuring a secure and healthy work environment.
Facilities
Metallurgical Testing
Chemical & Metallurgical Testing Lab
- Spectrometer (10 Base): Fe-Fe Alloy, Ni-Ni Alloy, Mg-Mg Alloy, Cu-Cu Alloy, Al-Al Alloy, Sn-Sn Alloy, Zn-Zn Alloy, Pb-Pb Alloy, Ti-Ti Alloy, Co-Co Alloy
- Spectrometer: Fe-Fe Alloy, Cu-Cu Alloy, Al-Al Alloy
- Bomb Calorimeter – Used for testing calorific value of fuels, hard coke, steam coal, etc.
- Metal Analysis – Macro & Micro analysis (coating, inclusion rating, case depth, grain size, etc.)
- Metallurgical Microscope (X/50 to X/1500) with image analysis software
Physical Testing Lab
Mechanical & Physical Testing Lab
- Universal Testing Machine – Capacity: 50 Ton
- Hydrostatic Pressure Testing Kit
- Micro Hardness Tester – Load: 50gm to 1000gm
- Universal Testing Machine – Capacity: 20 Ton / 1 Ton / 500 N / 2.5 KN / 20 Kg
- Digital Rockwell Hardness Tester – L.O 0.1 HRC
- Manual Rockwell Hardness Tester
- Brinell Hardness Tester – 3000Kg
- Portable Hardness Tester
- Shore Hardness Tester
- Digital Coating Thickness Gauge
- Impact Testing Machine – For 'IZOD' and 'CHARPY'
- Ericsion Cupping Machine
- Drop Impact Tester
- Pneumatic Pressure Kit
- Hydraulic Pressure Kit
Non-Destructive Testing (NDT)
Non-Destructive Testing Lab
- Magnetic Particle Crack Detector – 20mm to 2500mm length
- Die Penetrant Detection
- Ultrasonic Testing
Activities & Services
- Design & Development of Machine Tools
- Reverse Engineering
- Special Purpose Machines (SPMs)
- Jigs & Fixtures
- Gauges
- Dies & Moulds
- Automation Solutions
Software Available
- Ideas
- Mechanical Desktop
- AutoCAD
- SolidWorks
- Ansys
- NX
- Visi
- Dynamic Designer for Autodesk
Heat Treatment
- Gas Carburizing Furnace – Size: 600 x 1200
- Tempering Furnace – Size: 600 x 1200
Metrology
3D-CMM (Co-ordinate Measuring Machine)
- XYZ Measuring Range – 700 x 1000 x 600 mm
- Resolution – 1 micron (for scanning contour and precision measurement)
Precision Measurements
- Dimensional & Geometrical Inspection – Linear and angular parameters of components, engineering parts, jigs, and fixtures
- Surface Roughness Testing – Values for Ra, Ry, Rz, and R max
- Profile & Contour Tracing – On profile projector
Calibration
- Gauge Calibration
- Horizontal Gauge Block – Calibration of internal & external thread gauges, bore gauges, micrometers, and vernier calipers
- Precision Tools Calibration – Vernier, micrometer, height gauge, slip gauge block set, thread plug & ring gauge, plain ring gauge, surface roughness master, surface plate (granite Cl), profile projector, tool maker microscope
- Laser Interferometer – API SD (USA) range: 80 Mtr (for positioning, alignment & straightness)
- Ball Bar (Mitutoyo) – Range: Radius of 150mm
Tool Room
CNC Machines
- CNC Universal Milling Machine – Working Range: 710 x 630 x 500 (with C-axis)
- CNC Planno Miller – Working Range: 8100 x 2800 x 1100
- CNC VMC (Vertical Machining Center) – Working Range: 1016 x 508 x 618
- CNC HMC (Horizontal Machining Center) – Working Range: 900 x 700 x 710
- CNC Turning Centre – Dia 425 x 813 (L)
- CNC Cylindrical Grinder – Working Range: 348 x 1000
- CNC Slideway Grinder – Working Range: 4000 x 1000 x 900
Grinding & Milling Machines
- Surface Grinder – Working Range: 2040 x 600 x 450
- Cylindrical Grinder – Working Range: 700 x 250
- Universal Milling Machine – Working Range: 1030 x 350 x 420
- Vertical Milling Machine – Working Range: 800 x 230 x 400
- Ram Type Milling Machine – Working Range: 760 x 305 x 400
Lathe & Drilling Machines
- Lathe Machines – Models: 3000 mm & 1000 mm
- Radial Drill Machine
Choose Sahil Alloys & Machine Tools for reliable, top-notch solutions backed by industry-leading certifications and a steadfast commitment to excellence in quality, safety, and environmental sustainability.
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