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QUALITY STANDARDS & INFRASTRUCTURE

Sahil Alloys & Machine Tools

Suraj – A Leading Manufacturer with Certified Excellence

Operating under the brand name Suraj, we are a leading manufacturer committed to quality, safety, and environmental responsibility.

Certifications

  • ISO 9001:2015 – Quality Management System
  • ISO 14001 – Environmental Management System
  • OHSAS 18001 – Occupational Health and Safety Management System
  • CE Certification – Compliance with European Union standards

Safety-First Program

Our Safety-First Program prioritizes the well-being of employees and stakeholders, ensuring a secure and healthy work environment.


Facilities

Metallurgical Testing

Chemical & Metallurgical Testing Lab

  • Spectrometer (10 Base): Fe-Fe Alloy, Ni-Ni Alloy, Mg-Mg Alloy, Cu-Cu Alloy, Al-Al Alloy, Sn-Sn Alloy, Zn-Zn Alloy, Pb-Pb Alloy, Ti-Ti Alloy, Co-Co Alloy
  • Spectrometer: Fe-Fe Alloy, Cu-Cu Alloy, Al-Al Alloy
  • Bomb Calorimeter – Used for testing calorific value of fuels, hard coke, steam coal, etc.
  • Metal Analysis – Macro & Micro analysis (coating, inclusion rating, case depth, grain size, etc.)
  • Metallurgical Microscope (X/50 to X/1500) with image analysis software

Physical Testing Lab

Mechanical & Physical Testing Lab

  • Universal Testing Machine – Capacity: 50 Ton
  • Hydrostatic Pressure Testing Kit
  • Micro Hardness Tester – Load: 50gm to 1000gm
  • Universal Testing Machine – Capacity: 20 Ton / 1 Ton / 500 N / 2.5 KN / 20 Kg
  • Digital Rockwell Hardness Tester – L.O 0.1 HRC
  • Manual Rockwell Hardness Tester
  • Brinell Hardness Tester – 3000Kg
  • Portable Hardness Tester
  • Shore Hardness Tester
  • Digital Coating Thickness Gauge
  • Impact Testing Machine – For 'IZOD' and 'CHARPY'
  • Ericsion Cupping Machine
  • Drop Impact Tester
  • Pneumatic Pressure Kit
  • Hydraulic Pressure Kit

Non-Destructive Testing (NDT)

Non-Destructive Testing Lab

  • Magnetic Particle Crack Detector – 20mm to 2500mm length
  • Die Penetrant Detection
  • Ultrasonic Testing

Activities & Services

  • Design & Development of Machine Tools
  • Reverse Engineering
  • Special Purpose Machines (SPMs)
  • Jigs & Fixtures
  • Gauges
  • Dies & Moulds
  • Automation Solutions

Software Available

  • Ideas
  • Mechanical Desktop
  • AutoCAD
  • SolidWorks
  • Ansys
  • NX
  • Visi
  • Dynamic Designer for Autodesk

Heat Treatment

  • Gas Carburizing Furnace – Size: 600 x 1200
  • Tempering Furnace – Size: 600 x 1200

Metrology

3D-CMM (Co-ordinate Measuring Machine)

  • XYZ Measuring Range – 700 x 1000 x 600 mm
  • Resolution – 1 micron (for scanning contour and precision measurement)

Precision Measurements

  • Dimensional & Geometrical Inspection – Linear and angular parameters of components, engineering parts, jigs, and fixtures
  • Surface Roughness Testing – Values for Ra, Ry, Rz, and R max
  • Profile & Contour Tracing – On profile projector

Calibration

  • Gauge Calibration
  • Horizontal Gauge Block – Calibration of internal & external thread gauges, bore gauges, micrometers, and vernier calipers
  • Precision Tools Calibration – Vernier, micrometer, height gauge, slip gauge block set, thread plug & ring gauge, plain ring gauge, surface roughness master, surface plate (granite Cl), profile projector, tool maker microscope
  • Laser Interferometer – API SD (USA) range: 80 Mtr (for positioning, alignment & straightness)
  • Ball Bar (Mitutoyo) – Range: Radius of 150mm

Tool Room

CNC Machines

  • CNC Universal Milling Machine – Working Range: 710 x 630 x 500 (with C-axis)
  • CNC Planno Miller – Working Range: 8100 x 2800 x 1100
  • CNC VMC (Vertical Machining Center) – Working Range: 1016 x 508 x 618
  • CNC HMC (Horizontal Machining Center) – Working Range: 900 x 700 x 710
  • CNC Turning Centre – Dia 425 x 813 (L)
  • CNC Cylindrical Grinder – Working Range: 348 x 1000
  • CNC Slideway Grinder – Working Range: 4000 x 1000 x 900

Grinding & Milling Machines

  • Surface Grinder – Working Range: 2040 x 600 x 450
  • Cylindrical Grinder – Working Range: 700 x 250
  • Universal Milling Machine – Working Range: 1030 x 350 x 420
  • Vertical Milling Machine – Working Range: 800 x 230 x 400
  • Ram Type Milling Machine – Working Range: 760 x 305 x 400

Lathe & Drilling Machines

  • Lathe Machines – Models: 3000 mm & 1000 mm
  • Radial Drill Machine

          Choose Sahil Alloys & Machine Tools for reliable, top-notch solutions backed by industry-leading certifications and a steadfast commitment to excellence in quality, safety, and environmental sustainability.

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