Sahil Alloys & Machine Tools

Operating under the brand name Suraj, is a leading manufacturer with certifications that underscore our commitment to quality, safety, and environmental responsibility. As an ISO 9001:2015, ISO 14001, and OHSAS 18001 certified company, we adhere to stringent quality standards, environmental management practices, and occupational health and safety regulations.

Our Safety-First Program prioritizes the well-being of our employees and stakeholders, ensuring a secure and healthy work environment. Additionally, our CE Certification signifies compliance with European Union standards, showcasing our dedication to producing high-quality and safe products.

Facilities

METALLURGICAL TESTING

Chemical & Metallurgical(Testing Lab) :-

• Spectrometer (10 Base, ( Fe -Fe Alloy, Ni-Ni Alloy, Mg-Mg Alloy, Cu- Cu Alloy , Al- Al Alloy , Sn- Sn Alloy , Zn-Zn Alloy , Pb —Pb Alloy, Ti-Ti Alloy, Co- Co Alloy ).
• Spectrometer ( Fe -Fe Alloy, Cu- Cu Alloy , Al- Al Alloy ). -Bomb Calorimeter used for Testing Calorific Value of fuels, Hard Coke , Steam Coal etc.
• Macro analysis, Micro analysis of metals , (Coating , inclusion rating, Case depth, Grain size etc.).
• Metallurgical Microscope (X/50 to X/1500) with image analysis software.

PHYSICAL TESTING LAB

Mechanical & Physical (Testing Lab) :-

• Universal Testing Machine Capacity-50 Ton.
• Hydrostatic pressure Testing Kit
• Micro Hardness Tester (Load (50gm to 1000gm))
• Universal Testing Machine Capacity-20 Ton/1 Ton/ 500 N/ 2.5 KN/ 20 Kg
• Micro Hardness Tester (Load (50gm to 1000gm))
• Digital Rockwell Hardness Tester (L.0 0.1 HRC)
• Manual Rockwell Hardness Tester
• Brinell Hardness Tester 3000Kg.
• Portable Hardness Tester
• Shore Hardness Tester
• Digital Coating Thickness Gauge
• Impact Testing Machine For 'IZOD' and 'CHARPY'.
• Ericsion Cupping Machine.
• Drop Impact Tester
• Pneumatic Pressure Kit
• Hydraulic pressure kit

NON DESTRUCTIVE TESTING

(NDT) Non Destructive (Testing Lab):-

• Magnetic particles Crack Detector for 20mm to 2500mm length.
• Die Penetrant Detection
• Ultrasonic Testing

Activities/Services

• Design & development of Machine Tools
• Reverse Engineering
• SPM's
• Jigs & fixtures
• Gauges
• Dies & Moulds
• Automation Solution

SOFTWARE AVAILABLE

• Ideas
• Mechanical Desktop
• AutoCAD
• Solid works
• Ansys
• NX
• Visi
• Dynamic Designer for Autodesk

HEAT TREATMENT

• Gas Carburizing Furnace size 600 x 1200
• Tempering Furnace size 600 x 1200

METROLOGY

3D-CMM:-

• 3-D Co-ordinate Measuring Machine,Measuring range XYZ : 700 X 1000 X 600 mm, resolution 1 micron for scanning contour and accurate measurement of precision components.

PRECISION MEASUREMENTS:-

• Dimensional and Geometrical inspection for linear and angular parameter of components, Engineering parts, jigs and fixtures.
• Surface roughness testing for value of Ra, Ry, Rz and R max.
• Profile and contour tracing on profile projector.

CALIBRATION:-

• Gauge.
• Horizontal gauge block, for the calibration of internal & external Thread Gauges & Bore Gauge, Micrometer and vernier calipers.
• Vernier, Micrometer, Height Gauge, Slip gauge Block set, Long Slip gauge block set,Thread plug & Ring Gauge, Plain Ring & Ring Gauge, Surface Roughness master, Surface Plate (Granite Cl), Profile projector Tool maker microscope, Form errors, Radius Gauge, V-Block, Master cylinder, Steel Tape, Steel Scale, Dial Gauge, Torque Wrench, Pressure Gauge in NABL scope.
• Laser Interferometer model API SD (USA) range 80 Mtr. For positioning, Alignment & Straightness Ball Bar make Mitutoyo Range Radius of 150mm.

TOOL ROOM

• CNC Universal Milling Machine Working Range:- 710x630x500 with C axis.
• CNC Planno Miller Working Range :- 8100x2800x1100.
• CNC VMC Working Range: 1016 x 508 x 618
• CNC HMC Working Range: 900 x 700 x 710
• CNC Turning Centre Dia 425 x 813 (L)
• CNC Cylindrical Grinder Working Range 348 x 1000
• CNC Slideway Grinder Working Range 4000x1000x900
• Surface Grinder Working Range 2040x600x450
• Cylindrical Grinder Working Range 700x250
• Universal Milling Machine Working Range: 1030x350x420
• Vertical Milling Machine Working Range: 800x230x400
• Ram Type Milling Machine Working Range: 760x305x400
• Lathe Machines Model: 3000 mm & 1000 mm
• Radial Drill Machine